5 Ply Corrugated Cardboard Production Line
MAIN PLANT SPECIFICATION / WET END
Part one. Main technical data:
1. Model& Plant name: AI 200-1800-5 Ply Corrugated Cardboard Production Line
2. a. Design Speed: 200 m/min
b. Economic Speed: 3 ply (3 layers ): 180-200m/min, 5 ply ( 5 layers) 150-160 m / min
3. Manufacture Width: 1850mm
4. a. Flute Type: UV type
b. Flute height：A flute 4.5-4.7mm, C flute: 3.5-3.7mm, B flute 2.5-2.7mm, E flute: 1.5-1.8mm
Standard Flute, If required special flute, please inform in advanced.
5. Steam Pressure: Max 1.3Mpa, normal about 1.0MPa
6. Steam Consumption: 2600kg/h (suggest adopt3-4ton boiler)
7. Notes: a. Quality accords with national B grade above standard, Paper water containing rate: 11%±1.
b. Working paper gsm: 70-440 gsm
8. Electrical: 380V, 50Hz/Turkey
9. Mechanical total length: see the drawing
10. Paperboard cutting length: 500-9999mm
11. Paperboard cutting precision: ±1mm under stable speed.
12. Slitting automatic type, 1set NC slitter scorer/ 1set Duplex NC cutoff &Double layer stacker
13. Delivery time: within 4 months after get the deposit
Part Two: Machine List
1, Hydraulic mill roll stand
2, Railing and pulley
3, Single face
4, Pre-heater
5, Pre-conditioner
6, Double layer pre-heater
7, Bridge Conveyor
7, Auto Alignment system
8, Double Layer Gluing machine
9, Double Facer
10, Main drive
11, Slitter Scorer
12, Duplex NC cutoff
13, Double layerAuto down + auto lift stacker
14, Autoglue kitchen
15, Electric system
16, Pneumatic system
17, Steam system
18, Shredder motor
19, Sheet guide table
Main Specification of 5 Ply Corrugated Cardboard Production Line
Hydraulic Mill Roll Stand
3-4 Inch Tooth Chuck
Machine Introduction:
1. Symmetric structure with two paper reels loading capacity, allowing paper roll change without downtime (without stop the machine).
2. The lift-down arm adopted with cast iron curve structure, slinky, firm and steady.
3. Lift-down, clamp-loosen and left-right move are controlled by hydraulic pressure.
4. Adopts Taiwanese design
5. Total 6pcs hydraulic cylinder design, fully hydraulic control
Auto Splicer- 200m/min design (optional)- made in Guangzhou, China
1. Design speed: 200m/min
2. Connect method: tooth cutting design
3. Max working width: 1900mm
4. Paper gsm: 50-450gsm
5. Changing time: 1 second
6. Pneumatic compress air: 0.6Mpa
7. Whole machine adopt high quality steel product, working steady
8. High precision whole servo tension control
9. Excellent paper connect part
10. Install controlling parts, checking working status
Pre-Heater/ Pre-conditioner/ Triplexpre-heater
Heavy duty design
1. The Pre-heater/Pre-conditioner/Double Layer Pre-heater work for control temperature and humidity
2. Electric control wrapping angle, max wrapping angle 270 degree
3. Heavy duty design heating cylinder type, sunken design
4. Driving motor adopt 1/2HP worm gear box
5. Heating cylinder synchronous rotary with paper working speed, automatic wrapping design
6. Total 2pcs wrapping angle, one for fix, other one for floating
Roll Protect device
Pulley & Flute Group
Machine Introduction:
1. FullItaly design plant.
2. Soft touch gluing unit
3. Upper pressing roll design, working more steady.
4. With "Self-circulating glue feeding system", save glue and improve work efficiency.
5. Automatic gluing roll wash system
6. Pneumatic control for pressure roller load/unload, with cushioning effect.
8. Motorized guide plate adjusted the pasting width.
9. Inner suction design, suit for each kind different flute
10. With corrugating roll protect device.
Bridge Conveyer+Alignmentsystem (3 Layer type)
Leading PartsAuto Alignment & Auto Tension Optional
Machine Introduction:
1. Adopts heavy duty design
2. Installing two operate board, could be adjust on the bridge and ground.
3. Paper receiving device adopts independent frequency conversion control, manufacture enough single face paper to wave type, and make sure enough storage of single face paper, to keep in-phase different speed in manufacture.
4. With feeding paper frame on the bridge and two conveyer belt to transport the single face paper to the bridge, forming wave type to storage the single face paper.
Auto Alignment System/E+L Technology
Include full set alignment system- 1set
Reduce warpage of cardboard
Produce board with smaller trim
"0" misalignment during in width change
Manage stable tension
Save 90% of the electricity
Improve average production speed
Solve the misalignment of bottom liner and sheets
Double Layer Gluing Machine
1. Independent motor driving, frequency conversion controlled.
2. Gluing roller surface experienced beautifying and chromed.
3. Pressing roller adopts high quality steel product, accurate grinding and chromed.
4. Pressing roller type with high manufacture efficiency, pneumatic control, easy and fast to operate.
5. Automatic recycle pasting glue device control the quantity of glue, avoid glue precipitate, and in order to the quality of glue and save glue.
6. When stop machine, gluing roll idle rotary, prevent glue dry on the machine
7. According to working speed automatic adjust gluing thickness
8. Steel glue plate, easy for wash
9. Big diameter pre-heating roll design
Double Facer & Main Drive
Main Machine
Machine Introduction:
Max working speed: 200m/min
Memory can store 999 orders, auto order change or manual order change without stopping.
Imported high quality industry computer and PLC compose the machine NC system
Changing order time: 5-8 seconds
Automatic follow whole line working speed, ensure in-phase speed with the whole production line
Could be connect with production line management system
Patent passive type grinder, light and handy structure, easy maintenance.
Scoring type: Male to female, Male to flat
Total three kinds could be do electric adjust
Scoring line depth is controlled by computer, with fine scoring results for easy board folding. Special scoring type design, prevent damage the scoring part
Main specification:
Helical Knife Cutoff
Specification:
Manufacture width: 2200mm
Max cutting speed: 200m/min
Cutting length: max 9999mm, min 500mm
Cutting precision: ±1mm (in steady speed).
Paperboard requirements: Liner gram weight: within 360g, corrugated paper: within 200g
Thickness: 3--14mm, water content: within 10%
Temperature requirements: 5-50 centigrade. Relative humidity: 20%--90%
Special structure type, high quality wallboard and seat, reliable and slinky.
With watch-window on two sides wallboard, easy for see in manufacturing and maintenance.
Driving part adopts automatic recycle lubricate, make sure high precision, high stability.
Adopts high precision and rigidity lapping gear, suit for high speed, oil felt lubrication prolong work-life. Ensure cutting blade accuracy meshing, carton sheets without raw edges.
High precision cutting shaft and cutting seat, reliable and slinky.
Special structure design in changing blade, easy and fast to change blade.
Whole system design C.E standard strictly, pass industry computer test strictly, ensure high quality, long work life and stability.
Driving part adopts AC servo drive, drive unit made in Germany, high quality and swift.
Use in special electric system, save electric and could overcome power unstable.
Auto Down Stacker
Vacuum suction, neat shingle Auto Down Basket Design Lower layer auto lift
1. Upper basket down stacker design, each layer independent work
2. Upper layer adopt four sheets transfer parts, basket stack, high precision account, automatic change order.
3. First transfer parts vacuum adsorption feeding, three group carbon fiber pressing parts to press sheets, control sheets in trimly stack.
4. Frequency motor, frequency controller transfer sheets in steady, transfer speed and carton sheets in-phase.
5. Crawler-type basket, frequency control lift-down, work steady and trimly.
6. When get required stack height, sheets output automatic.
7. Back-baffle adopt frequency control position, fast change order and in high precision.
8. Transfer two sides install footboard and guard bar, easy for check carton sheets quality.
9. Independent sealing control cabinet, with industry air-conditioner, ensure working in non-dust, constant temperature & humidity working.
10. Install joints for manage system.
Specification:
Manufacture width: 1800mm
Max work speed: 250m/min
Upper layer stack height: 1700mm/ lower layer 250mm
Upper layer stack length: 3500mm/ lower layer 3000mm
Auto Glue Kitchen
Electric System
Description:
Intact electric control system, ensure each machine is stable and reliable. Include computer control station and control panel.
System Introduction:
1. Main control part included single facer(s), double facer, slitter scorer, NC cutoff; make whole production line coordination control
2. Pneumatic control and electric control composed ensure whole line control's technical advancement.
3. Each machine group all had independent control and coordination control two system, could meet different requirements in separately operate or combine operate. Easy for operate.
4. Production line equipped with alarm system, coordinate the work between the operators.
5. Each machine all could show other separately machine's working speed.
Pneumatic System
Description:
Supply compressed air to the complete line, keep stable working pressure.
Specification:
Temperature requirements: -5----50 centigrade
Gas storage volume: 1.5m3
System Introduction:
1. Centralized air supplying with air compressing station.
2. Compressed air filtered at the inlet is clean and stable.
3. Individual control of each unit independently of each other
4. Adjustable pressure with pressure meter for each unit
5. Accessorial copper pipes and PV pipes are wearable.
6. Re-filtered and lubricated with oil mist prior to entering each machine
7. Integrated pneumatic and electric control system with one operation panel, featuring easy and convenient remote operation.
