Home > Products > Card and Paper Board Machines > Honeycomb Paperboard Machines

Honeycomb Paperboard Machines

Why Choose Us

Rich experience
Aydly Intelligent Packaging Machinery (Guangdong) Co., Ltd. is one of the subsidiary of A.S.I. Group (American Sunflower International Group Co., Ltd.) headquartered in New York USA, Singapore and Hong Kong, China.

One-stop solution
We integrate technology research and development, manufacturing and processing, assembly, sales, export, installation and after-sales service, etc. We commit to provide a full range of solutions to the global customers of paper and paperboards related with industries of manufacturing, printing and packaging.

High quality
We specialize in carton box printing and packaging machines, corrugated paperboard production lines, laminating machines, flat bed die cutting and creasing machines, EPC with paper making machines, etc.

High quality service
Our sales staff visit the customers' plants and discuss requirements, online communication, answer questions and solve difficulties. Technicians on-site installation, regular factory tour to check the machines running and maintenance, repair and fix, global express delivery for the ordered parts, etc.

What Is a Honeycomb Paperboard Machine

A honeycomb paperboard machine is a type of equipment used to produce honeycomb paperboard. Both the paper core and the surface paper can be coated with glue, with the option to choose freely. It is equipped with paper core and surface paper synchronization testing equipment to ensure the consistency of paper core stretching and the synchronization of surface paper bonding. The gluing unit features a combination of pneumatic and mechanical lifting, allowing for quantitative adjustment of the glue amount and uniform glue application. The cutting unit, driven by a servo motor, provides synchronous cutting with high precision. The machine's user interface is simple and user-friendly.

Honeycomb Paperboard Production Lines

Process steps of our Honeycomb Paperboard Production Line1. Unwrapping of Honeycomb paper core2.

Add to Inquiry
Stack Up Production Lines

Our Stack Up Production Lines in front of the palletizer can save big cost compared to robotic

Add to Inquiry
Honeycomb Paper Core Production Lines

After 3 years of research and development, also over 20,000 hours of production and evaluation in

Add to Inquiry

Advantages of Honeycomb Paperboard Machine

Full Hydraulic Shaftless Paper Frame

The machine features a full hydraulic shaftless paper frame, which enhances operational convenience. It uses an automobile disc brake structure for stable tension control. The overall casting structure contributes to the stability of the mechanical properties of the honeycomb board machine.

High-Speed Horizontal Cutting

The high-speed horizontal cutting machine ensures that the honeycomb plate does not come into contact with the glue line during cutting. The core paper feeds smoothly into the cutter. It uses imported cutting tools that are durable and equipped with high-precision guide rails, resulting in high cutting precision.

Synchronous Cutting Mechanism

The machine’s synchronous cutting mechanism employs servo tracking, ensuring high cutting precision. It utilizes a ball screw and imported high-precision guide rails, providing flexible movement and excellent cutting accuracy.

Applications of Honeycomb Paperboard Machine

Honeycomb paperboard is designed based on the principle of the natural honeycomb structure. The honeycomb paperboard machine binds corrugated base paper into numerous hollow, three-dimensional regular hexagons using glue, forming a cohesive force-bearing part—the paper core—and adhesive surfaces on both sides. This new type of sandwich structure is an environmentally friendly and energy-saving material made of paper.

Honeycomb cardboard used for packaging and transportation not only protects the product but also reduces transportation costs. Typical applications include cushioning pads, gussets, and more.

Honeycomb paperboard possesses excellent cushioning properties, making it suitable as a cushioning pad and isolation board for packaging. Compared to corrugated paperboard, its honeycomb sandwich structure provides superior cushioning performance. When used as a corner pad, one layer of paper is generally cut from the core paper to match the size of the cardboard, leaving the other layer intact. This layer connects several pads on different sides together, and then the corresponding parts of the contents are protected.

Classification of Honeycomb Paperboard Machines

Honeycomb paperboard machines are classified into two types based on their operation: automatic and manual.

Additionally, honeycomb paper-making machines are categorized by the width of the honeycomb packaging paper they produce. One type is designed for honeycomb wrap with a width of 30 cm, while the other is for honeycomb cushioning paper with a width of 50 cm.

Honeycomb paper-making machines are also classified based on whether they produce single-layer or double-layer honeycomb paper. There are machines designed for single-layer honeycomb wrap packaging and machines for double-layer honeycomb cushioning wrap.

Technical Highlights of Honeycomb Paperboard Machines

Fully Automated and Intelligent: The machine uses fully automated frequency converter control, making the entire production process fully automated. This reduces manual dependence and errors while optimizing the production process.

Efficiency Management: The intelligent drive setting system maximizes energy utilization and reduces energy consumption.

Environmentally Friendly Materials: Sustainable kraft paper is used as the raw material, enhancing the recyclability of the packaging materials.

Inline Folder Gluer Counter Ejector Machine

Advantages of Honeycomb Paperboard Produced by Honeycomb Paperboard Machine

● Enhanced strength: Modern honeycomb cardboard offers exceptional strength, rivalling that of corrugated options.

● Durability: It's designed to withstand significant wear and tear, making it ideal for long-term use and reusable packaging solutions.

● Flexibility and shock absorption: Its unique structure provides excellent flexibility and shock absorption, protecting contents effectively during transit.

Working Principle of Honeycomb Paperboard Machine

The honeycomb paperboard machine is used to manufacture paper products such as paper boxes and cups. The machine produces these paper products using a process called corrugating. This type of paper is made by gluing two layers of paper together and inserting a honeycomb layer between them.

The working principle of the honeycomb paperboard machine involves taking a sheet of paper and running a series of knives over it. These knives cut tiny notches in the paper, allowing it to bend and take on the desired shape. Once the paper has been scored, it is fed into a series of rollers that complete the corrugation process. The layers are then placed into the machine and glued to the honeycomb layer. After the three layers are bonded together, the honeycomb paper can be cut into the desired shape and size.

The honeycomb paperboard machine consists of five main parts: the pulp preparation system, papermaking system, wire belt conveyor, drying system, and control system. In the pulp preparation system, wood chips are first crushed into small pieces and then screened to remove impurities. The screened wood chips are mixed with water to form a slurry, which is transported through pipes to the four-head box. The box is a pressure vessel in which the fibers in the slurry are divided into first, second, and third flows. Baffles in the box prevent fiber agglomeration. A well-designed and operated box will provide uniform fiber quality in the final product.

The honeycomb packaging machine can also produce honeycomb cardboard panels. These panels are made according to the principle of the natural honeycomb structure. They are a new type of environmentally friendly and energy-saving material that connects numerous hollow, three-dimensional, regular hexagons made from corrugated base paper with glue, forming an integral load-bearing member, or paper core, and bonding surface paper on both sides. The characteristic of this cardboard is that it contains a large amount of air inside each hexagonal unit. The production of this board requires a forming line and mold specially designed for honeycomb board production. Additionally, the honeycomb paperboard machine must be equipped with an airtight system to blow compressed air into the mixture of pulp and water during the formation process.

Our Factory

Aydly Intelligent Packaging Machinery (Guangdong) Co., Ltd. is one of the subsidiary of A.S.I. Group (American Sunflower International Group Co., Ltd.) headquartered in New York USA, Singapore and Hong Kong, China. We specialize in carton box printing and packaging machines, corrugated paperboard production lines, laminating machines, flat bed die cutting and creasing machines, EPC with paper making machines, etc.
We integrate technology research and development, manufacturing and processing, assembly, sales, export, installation and after-sales service, etc. We commit to provide a full range of solutions to the global customers of paper and paperboards related with industries of manufacturing, printing and packaging.

Products Equipments

Our machines are used in paper mills, corrugated paperboard factories, carton box makers, printing and packaging factories, etc.

FAQ

Q: What is a honeycomb paperboard machine?

A: The honeycomb paperboard machine is a kind of equipment that produces honeycomb paperboard. Both the paper core and the surface paper can be coated with glue, free choice. Equipped with paper core and facial paper synchronization testing equipment to ensure the consistency of paper core stretch and the synchronization of facial paper bonding. Gluing unit, pneumatic and mechanical lifting combination, quantitative adjustment of glue amount, uniform glue application. Cutting unit, servo motor drive, synchronous cutting, high cutting precision. The man-machine operation interface is simple and user-friendly.

Q: What is the purpose of a honeycomb paperboard machine?

A: Applications: Lightweight construction materials for buildings and structures. Packaging solutions that require strength without the added weight. Insulation materials in construction for thermal efficiency.

Q: What products can honeycomb paperboard machine?

A: Honeycomb is a rugged, cost-effective, custom-engineered kraft paper material that has proven ideal for many uses, including packaging, pallets, dunnage, furniture inner structures and signage displays. It is made by joining individual bands of kraft paper together into a series of continuous hexagonal cells.

Q: Are the products produced by honeycomb paperboard machines environmentally friendly?

A: Yes, honeycomb packaging is generally considered eco-friendly. It's predominantly made from paper, which is a renewable resource, and often includes a high proportion of recycled material. Additionally, honeycomb packaging is typically 100% recyclable, aligning well with sustainable practices.

Q: What are the characteristics of honeycomb paperboard machines?

A: The honeycomb paperboard of the honeycomb board machine is a new industry in the world and has strong vitality. The advantage of honeycomb products is green packaging, and it has become a trend to replace wood and plastic. Honeycomb cartons produced by its paper honeycomb machines are characterized by light weight and firmness, and they replace bulky wooden boxes. It is smooth all the way when exporting packaged products, because it bears heavy gravity and can be recycled and reused.

Q: Does the construction industry require honeycomb paperboard machines?

A: The most widely used honeycomb board machine can be said to be the construction industry. Honeycomb paperboard is used in many places in the construction industry, such as for processing doors, partition walls, ceilings, wall skirts, floors, siding, mobile homes, open office partitions, etc. Especially in the fields of packaging and construction, it is the general trend to use paper instead of plastic and paper to replace wood, and the prospects and benefits of honeycomb paper core machines are widely optimistic.

Q: Do honeycomb paperboard machines require chains?

A: During the operation of the entire honeycomb paperboard production line, chains are required to drive the transportation of paper cores and paperboards. Replacing with 1 or 2 short chains can extend the life of the chain. When choosing a honeycomb board machine, considering the equipment. This will not delay normal production, save time and effort, and save production costs, as well as reduce maintenance and other costs.

Q: What are the requirements for cleaning the honeycomb paperboard machine?

A: Regularly clean the glue hopper, coating head and the roller surface of the residual glue on the honeycomb panel machine. The main thing is that it needs to be cleaned every time after using to ensure that there is no residue of glue or residual water. The honeycomb panel machine, like other mechanical equipment, needs lubricating oil to lubricate, so as to prevent the loss and damage of the honeycomb panel machine due to friction.

Q: Do honeycomb paperboard machines need to be lubricated every week?

A: It is necessary to add lubricating agent to the bearings, adjustable sliders, sprockets, chains, gears and other parts of each reversing part of the honeycomb paperboard equipment regularly every week. This is an essential step.

Q: What to pay attention to when maintaining a honeycomb paperboard machine?

A: When the honeycomb board machine is shut down for cleaning, you should also pay attention to cleaning the periphery of the honeycomb board machine and its working environment.
If the honeycomb board machine is cleaned and put into use again after a long period of time, oil should be added to each steel roller of the honeycomb board machine to prevent rusting. The maintenance staff of it should check the entire machine every 3 months to ensure that the equipment is not abnormal.

Q: How does the honeycomb paperboard machine work?

A: A honeycomb paperboard machine is a machine used to manufacture paper products such as cartons and paper cups. The machine is able to make these paper products by using a process called corrugation. This type of paper is made by bonding two layers of paper together with a honeycomb layer in between.
Honeycomb paperboard machines work by taking a sheet of paper and scoring it with a series of knives. These knives create small cuts in the paper that allow the paper to be bent and shaped into the desired product.
Once the paper is scored, it is fed into a series of rollers that complete the corrugating process. The layers are then put into the machine and bonded together with the honeycomb layer. Once the three layers are glued together, the honeycomb paper is then cut to the desired shape and size.

Q: What are the production processes of honeycomb cardboard machines?

A: The honeycomb cardboard machine is a production equipment that integrates automation and intelligence. It can produce honeycomb paper on a large scale. From raw material supply to honeycomb paper forming, it is fully automated, which can reduce manual dependence and improve production efficiency.
The machine mainly includes a series of technical production processes such as paper feeding, unwinding, winding and rewinding, forming and cutting, forming a closed production system.It is mainly made by gluing two layers of kraft paper together with a honeycomb layer in the middle.

Q: What are the automation architectures of honeycomb paperboard machines?

A: The automation architecture of the honeycomb paperboard machine includes: automatic paper tube loading, automatic air shaft loading, automatic air extraction, automatic placement of air shaft, automatic winding of air shaft, automatic placement of finished products, automatic feeding device and automatic deviation correction system.It is a papermaking machine used to make honeycomb paper, which is mainly composed of a mesh forming machine, a honeycomb machine and a bonding machine.

Q: How is the paper feeding and pretreatment process of the honeycomb paperboard machine?

A: First, paper feeding requires accuracy and balance, so this step requires manual operation. Push the kraft paper roll in and insert the air shaft tube to inflate it and then lock it. Then, pass the paper through the air pipe, cutter, etc. in an S shape (note: when passing through the cutter, you need to press the button next to it to assist in entering). After the paper is passed, production pre-processing is carried out.

Q: Is the honeycomb paperboard machinee an intelligent molding machine?

A: After the kraft paper is fed in, a series of knives inside the machine will score it, and these knives form small uniform cuts in the paper,after setting the cutting length, speed and number of meters on the touch screen, it will be accurately cut and punched through the automatic winding air shaft and automatic deviation correction system through the precise control of the computer background, and it will present a hexagonal structure after stretching.

Q: How to apply glue and hot press technology on honeycomb paperboard machine?

A: After the kraft paper is fed in, it will pass through a series of rollers inside, and then the two layers of kraft paper and the honeycomb paper layer are bonded together through uniform coating technology. The temperature and time are precisely controlled by the temperature control system of the hot press unit to complete the bonding step of the honeycomb paper.

Q: Does the honeycomb paperboard machine automatically unwind, rewind, and cut?

A: The honeycomb paper cutting machine has automatic unwinding and feeding functions. After the paper passes through the cutter, it will automatically enter the rewinding, gluing and cutting, forming a honeycomb paper roll and then feeding it to the pallet for stacking and collection.

Q: Is the honeycomb paperboard machine efficient?

A: A honeycomb paperboard machine is a machine for making paper honeycombs. These machines are highly efficient and can produce large quantities of paper honeycombs in a short period of time. Honeycomb paperboard machines have many advantages that make them ideal for a variety of industrial and commercial applications.

Q: Is the honeycomb paperboard machine fast?

A: Honeycomb paperboard machines are faster than conventional paper machines. This means that more products can be produced in less time, saving production costs.

Q: Is the consumption of honeycomb paperboard machines high?

A: Honeycomb paperboard machines consume less energy than traditional paper machines. This is because the honeycomb structure of the paper uses less water and pulp, making the production process more efficient.