Robotic Palletizer

NO.	Name	Description	Brand	Quantity
Column type palletizing robotABSEN-120-2400-LZ	Main structure	Carbon steel + 40Cr structure	Aydly	1
	X-axis motion mechanism	RV reducer	Shuanghuan	1
	Y-axis motion mechanism	RV reducer	Shuanghuan	1
	Z-axis motion mechanism	NMRV worm gear reducer, linear guide, slider, sprocket chain, coupling, etc.	Shangyin	1
	C-axis motion mechanism	RV reducer	Shuanghuan	1
Robotic Vehicle	Clamp-type mechanical single gripper	Aluminum alloy frame; Cylinder: AirTac, Solenoid valve: AirTac;	Aydly	1
Grouped equipment	Safety fence and pallet positioning	Carbon steel yellow mesh, surface spray paint, safety photoelectric H=2m	Aydly	1
	Waiting conveyor	Motor reducer: Qingchang 0.75kw; main frame: carbon steel spray paint thickness 4mm; surface galvanized; diameter 50mm round roller. Size: L1200mm*W600mm	Aydly	1
	Pushing bag conveyor	Motor reducer: Novi 0.75KW; main frame: carbon steel spray paint; thickness 4mm, belt 4mm thick green PVC material, baffles on both sides. Conveyor guardrail carbon steel spray yellow paint; including push bag device Size: L1500mm*W350mm	Aydly	1
	Climbing conveyor	Motor reducer: Novi 1.5KW; Main frame: Carbon steel spray paint; Thickness 4mm, belt 5mm thick green non-slip PVC material, with baffles on both sides. Conveyor guardrail carbon steel spray yellow paint; Size: L2000mm*W600mm	Aydly	1
	Shaping conveyor	Motor reducer: Qingchang 0.75kw; frame: carbon steel spray paint; thickness 4mm; vibration roller: carbon steel galvanized; diameter 60mm square roller. Size: L1500mm*W600mm	Aydly	1
Electronic control system	Robot control motherboard	BENSON-robot special edition	Aydly	1
	Robot teaching unit	BENSON-robot special edition	Aydly	1
	Servo motion unit	High precision, absolute servo	Xinjie	1
	Auxiliary electrical	Low-voltage electrical components, cables, bridges (national standard high-quality carbon steel bridges), control cabinets, etc.	Chint	1
	Photoelectric detection		Omron Japan	1

Technical parameters of robotic palletizer：

1,Column robotic palletizer host：

1. Aydly robotic arm host adopts 40Cr structure, which is stable and not easy to deform. After the host is welded, the deformation of the equipment is guaranteed by a 7-day hard force release process, in order to make the equipment have higher precision and stability; after the hard force is released, all surfaces are processed by gantry milling to make the precision more accurate and maximize the utilization rate of linear guides and sliders.

2. Aydly robotic arm is a standard four-axis palletizing robot. Each joint adopts high-precision RV reducer, and the assembly type adopts tooling technology. The lifting axis is NMRV reducer, and the four-axis joint is more flexible and more stable; the host includes an automatic oiling system, which is maintenance-free.

3. Aydly robotic arm host servo cable uses a 10 million times high-flexible cable, which contains a memory battery. When the power is off, the memory battery is used to memorize the data. The next time the machine is turned on, it can continue to work according to the last operation; this makes it easier for workers to operate.

4. Aydly robot arm's electronic control system is developed using chips; it is more stable than PLC. The host does not work through induction signals, but completes the stacking action through the action memory of the teaching system, which is not affected by external environmental factors; and it supports four-axis linkage; the stacking accuracy is more accurate.

5. The rotating part of Aydly robot arm base uses castings to ensure the stability of the equipment. The rotating structure uses a high-precision RV reducer to work with a servo motor. The assembly process is within 0.3mm to ensure the accuracy and speed of the equipment; the operation is more flexible and smooth.

6. Aydly robot arm has high reliability and high-speed stability, a large range of motion, strong handling capacity, and can operate without maintenance for a long time. The internal servo independent control can avoid the influence of external interference signals on the equipment.

7. All conveyors of the whole line are controlled by modules, and the conveying equipment can be started and stopped frequently for a long time. With various detection components, the whole line can operate stably and reliably for a long time.

8. High-precision sensors have strong anti-interference, anti-pollution and stability performance to ensure the working reliability of the equipment.

9. The electrical control system adopts integrated single-chip control and automatic/manual switching function. The normal operation is automatic operation, and the manual operation mode is used for maintenance, debugging or emergency treatment.

10. Aydly robotic arms carrier adopt the clamping method, and the clamping distance can be freely adjusted according to the material.

11. Aydly robotic arms are designed according to the safety concept. The robot arm itself has multiple extreme position protections to ensure the safety of personnel within the range of activities. At the same time, all dangerous working areas are isolated by guardrails, and safety switches are reserved at many places along the line to stop the equipment in time in case of accidents.

12. A communication interface can be reserved to realize functions such as dynamic display, monitoring, statistics, fault output, etc., and there is a help menu suitable for various operators.

 

 

Column-type joint robotic palletizer (pictures)

2,Parameters robot parameters:

1	Palletizer name and model	ABSEN-120-2400-LZ
2	Freedom of motion (axis)	4
3	Maximum load capacity (kg)	120
4	Repeat positioning accuracy (mm)	±0.3mm
5	Drive mode	Servo drive
6	Palatizing memory	Intelligent memory
7	Maximum coverage (mm)	2400
8	Maximum palletizing capacity	400-450 times/hour
9	Maximum stacking height	According to the actual stacking height of the customer's site
10	Program storage	Unlimited
11	Palatizing working time	24-hour continuous operation
12	Palatizing environment	Conform to the buyer's production environment

3,Gripper structure：

Aydly robotic arms adopts claw finger type special bag gripper, equipped with pneumatic clamping device and pneumatic opening/closing device. The overall frame is made of aluminum profiles, with a solid structure and a stable and reliable gripping process. The gripping teeth on both sides of the gripper can be manually adjusted to meet the requirements of different specifications of bags. The gripping teeth are made of nylon plastic material, and the spacing between the gripping teeth is consistent with the center distance of the roller of the code machine.

Schematic diagram of robot gripper structure

4,Technical parameters of robot gripper structure:

Gripper structure	Finger-type special bag gripper
Connection method with robot	Flange connection
Clamping device stroke (mm)	150
Opening/closing device stroke (mm)	200
Drive method	Cylinder drive
Applicable product specifications	Based on the product specifications provided by the customer

Appearance of the code-waiting conveyor

5,Related configuration：

Item	Part name	Parameter configuration
1	Frame	Welding and assembly form
2	Motor	Horizontal motor
3	Photoelectric switch	Photoelectric projection
4	Bearing	Cylinder and sprocket built-in bearings
5	Transmission mode	Chain drive

6,Square roller shaping conveyor：

(1)The square roller shaping conveyor uses the vibration generated by the square roller to evenly distribute the material in the bag and make the bag flat as a whole. The main structure and parameters are as follows:

1.The frame is made of steel sections, and the structure is firm and reliable;

2.The guide plates on both sides are made of profiled materials, and the position of the guide plates can be adjusted;

3.The conveyor rollers are square rollers with smooth surfaces;

4.Driven by a motor;

5.A photoelectric detection positioning device is set at the end of the conveyor.

Square roller shaping machine appearance

(2) Related configuration of square roller shaping conveyor

Item	Part name	Parameter configuration
1	Frame	Welding
2	Motor	Horizontal motor
3	Photoelectric switch	Photoelectric
4	Bearing	Square roller with built-in bearing

7,Climbing belt conveyor line：

(1)The climbing belt conveyor conveys the material from a low place to the required height. It is mainly composed of frame, conveyor belt, roller, tensioning device, transmission device, etc.

1.The frame is welded, with a solid and reliable structure;

2.The guide plates on both sides are made of profiles, and the position of the guide plates can be adjusted;

3.High-quality PVC belts are used for smooth transportation;

4.Motor drive;

5.A photoelectric detection device is set at the end of the conveyor;

6.The motor is equipped with a protective cover, which is corrosion-resistant to prevent the material from corroding the motor.

(2) The package push conveyor pushes the packaged materials from the standing position to the climbing conveyor. It is mainly composed of a frame, a conveyor belt, a roller, a tensioning device, a transmission device, a package push device, etc.

1.The frame is welded, and the structure is firm and reliable;

2.High-quality PVC belts are used for smooth transportation;

3.Motor drive;

4.A photoelectric detection device is set at the end of the conveyor;

5.The motor is equipped with a protective cover, which is corrosion-resistant to prevent the material from corroding the motor.