Egg Tray Machine

No.

Description

Type and specifications

Quantity

Remark

Pulp making system

1

Vertical hydra pulper

ZJ060-55

Volume: 5m³;

Power: 55kw;

Capacity: 500~600kg/h;

Material code: Q235 and CAST IRON

Impeller knife -CAST IRON

Dielectric consistence: 5%~7%.

1set

2

Operation platform

ZJOP-05

Mach for the hydra pulper.

For operation of the hydra pulper.

1set

3

Automatic cardboard feeder

SP020-7310

Supply material to the hydra pulper automatically.

Power: 1.5KW

Width of belt: 1.0m; Length:7.3m.

1set

4

Pulp filter

PF20-55

For separating impurity from the pulp.

Working area: 2m2;

Power: 5.5kw.

Include pulp feeding tank, filter screen, Vibration system, motor

1set

5

Pulp pool agitator

ZB011-22

For Mixing the pulp in the pool, and keep consistence of the pulp steady.

Include reducer (2.2kw) and agitator.

Material of the lamina is stainless steel.

Agitating diameter:1500mm

2sets

6

Electric control system for the pulp making system

EC-PM6000

Regulated whole process of pulp supplying system (include material supplying, pulping, pulp mixing, consistence control, pulp delivering). To send applicative pulp to forming machine automatically.

Control the hydra pulper, pulp pump, water pump, Pulp pool agitators…

The main electronic parts brand: Siemens and LG/LS;

1set

Forming system

7

Automatic rotary forming machine

CZ060-6000

Rotary type, 8 sides of mold plate. Each side is 2400*430mm. Each side fits for 6 sets of egg tray mold.

Products be outputted and delivered into the dryer automatically.

Computers monitor the entire process and centrally manage the production. counting and alarming automatically.

Advanced machinery allocation and transmission system.

Original brake system and drive mechanism, making the egg tray production line more stable.

Capacity for 30-packed egg tray machine: 6000pcs per hour.

With pre-heating air at the top of egg tray production line.

With auto mold washing and edge washing system.

The pulp tank is made from SUS304 stainless steel, which is corrosion resistance.

Frequency control of motor speed.

PLC and touch screen controlled.

Main electrical elements are Siemens.

Main pneumatic parts brand: SMC/ARK.

1set

8

Working platform

CZOP-R6000

Match for the forming machine;

For operating the forming machine and the product inlet of the dryer.

1set

9

Forming mold

For 30 packed egg trays: 1pcs/mold

Material is aluminum or PC.

48sets

10

Transfer mold

For 30 packed egg trays: 1pcs/mold

Material is aluminum

6sets

11

Vacuum and auto drain system

VD60-15-2

Control the vacuum air/water separation and water drain/recycle automatically.

Include control valves, check valves, magnetic valves, inductor, vacuum container(6m³), water discharge container (2x1.5m³), and other parts

1set

12

Control system for forming/vacuum/ drying system

EC-VS6000

Regulated forming machine, vacuum system, drying system and auxiliary systems automatically.

PLC + touch screen control.

Include 3 electrical control cabinets and control boxes.

The main electronic parts brand is Siemens and LG/LS;

1set

Drying system

13

Drying product line (use gas or diesel)

HG-660-Q/Y

Multi-layer: 6 layers

Width of Conveyor:2.4m;

Total length: 22m;

Power:55KW;

Capacity for 30-egg tray(65~70g):

6000pcs per hour;

Heating method: center heating by gas or diesel;

With furnace and automatic burner: brand RIELLO from Italy.

Working temperature:160~200℃

Conveyor speed: 5~6m/min adjustable.

The main electronic parts brand: Siemens and LG/LS;

1set

14

Operation platform and moveable ladder

For operating, inspection and maintain the burner and other drying equipment;

Include working platform, handrail, trolley for burner, moveable stairs…

1set

15

Electric control cabinet

For controlling the dryer;

To control the conveyor system, circulating fan, moisture exhausting fan, burner, and temperature of the oven automatically;

Include electric wire from the control cabinet to every part of the dryer;

Main electronic parts brand is Siemens and LG/LS

1set

16

Conveyor for finished products

For transfer finished products from the dryer to the stacker

Width=2.4m;

1set

17

Egg tray stacker

SL060;

6 lines; stack the egg tray automatically;

Include auto counter.

1set

18

Egg tray compress & strapping machine

EYJ-2;

Double position;

Include presser and strap, for Compress and strap the egg tray.

1set

No.

Description

Type and specifications

Quantity

Remark

1

Pulp pump

Flow capacity:110m3/h;

Lifting height: 9m.

Suction height:2.5m;

Dielectric Consistence: 4%~6%.

Power:5.5kw;

2sets

2

Pulp pump

Flow capacity:60m³/h;

Lifting height: 12m.

Suction height:2.5m;

Dielectric Consistence: 1%~6%.

Power:4kw;

1set

3

Automatic consistence control

Control the consistence of pulp supply automatically. Include inductor, controller, valves…

Consistence:0.6%~2%

1set

4

Water pump

Flow capacity:60m³/h;

Lifting height:8m;

Power:3kw;

1set

5

High press water pump

Use for mold washing and edge washing

Flow capacity:8m³/h;

Lifting height:30~40m;

Power: 1.5kw

2sets

6

water ring vacuum pump

Pressure: -0.08MPa,

Output capacity: 87m³/min;

Power: 110kw.

1set

7

Water pump

Flow capacity:18m³/h;

Lifting height:8m;

Power:1.5kw;

1set

8

Cooling tower

Used to cool the vacuum sealing water.

Flow: 30m³/h;

Power installation: 0.4kw;

1set

9

Air compressor

Capacity:10m³/min;

Output peressor:0.8MPa

Power:55kw;

1set

10

Compressed air dryer

For reducing the temperature and moisture of the compressed air.

Capacity:13.8m³/min;

Power:3kw

1set

11

Compressed air pot

Volume: 2m³

Max pressure: 1.0MPa.

2sets

12

Air filter

Q,P,S

3pcs

13

Spare parts for air compressor

For one year replace of air compressor;

Include cooling oil, filter element, oil separator, oil filter…

1set

14

Spot welding machine

For molding repair.

Working current: 0~30A adjustable.

1set

15

Piping, valves, fittings needed for link the machines in the workshop

1set

The flowing items must be prepared by the buyers before installation)

1

Workshop, foundation of the egg tray making machine, Drain ditch in the workshop.

2

Raw Material supply system; include Pools or tanks for pulp making system (3 x 35M³).

3

Power supply, water supply.

4

Fuel supply(Diesel or Nature gas or LPG). Include storage and supply system(including store tank, supply pipe & valves before connect to the burners)

5

Tools and consumable materials needed during the installation.

NO.

Item

Information

Notes

1

Automation

Fully automatic production line.

2

Capacity

5500~6000pcs per hour

30 packed egg tray

(65~70g)

3

Workshop recommendation

>=600m²

Length>=40m;

width>=15m;

height>=6m;

(It could be adjusted according to the user's existing workshop)

4

Type of Material

Waster cardboard

Newspaper;

corrugated cardboard;

5

Material consumption

380~420kg per hour

6

Water consumption

1.5~2.2ton/h

7

Electricity consumption

210~230kw

325kw installed

8

Fuel consumption

LPG 35~40M³/h

Choose one from the three types of fuel

Or natural gas 90~120 M³/h

Or diesel 75~105kg/h

9

Operator Required

5~6 people/shift

10

Container requirement for Transport

9 of 40'HQ container

Brief introduction of the production line

It's a complete set of Fully Automatic Production Line.

Mainly used for the products with simple structure but in big quantity, such as egg trays, fruit trays, cup carriers and disposable medical care products.

This type of production line is constituted by a pulping system, a rotary type forming machine, a multi-layer drying line, and corollary equipment.

Products are output automatically from waste cardboard or other type of cardboard. It's high-efficiency, energy-saving, durable, wieldy and safe.

SIEMENS electrical control parts, FESTO & SMC pneumatic control parts. Apply International famous brand of control parts to obtain excellent performance and universality maintainability.

No.

Description

Unit power installed

(kw)

Quantity

Total power

(kw)

1

Hydra pulper

55

1set

55

2

Work table for the hydra pulper

0

1et

0

3

Automatic cardboard feeder

1.5

1set

1.5

4

Pulp filter

5.5

1et

5.5

5

Pulp pool agitator

2.2

2sets

4.4

6

Electric cabinet for the pulp making system

0

1set

0

7

Automatic rotary forming machine

7.5

1set

7.5

8

Forming mold

0

48sets

0

9

Transfer mold

0

6sets

0

10

Vacuum and auto drain system

1set

0

11

Control system for forming/vacuum/ drying system

0

1set

0

12

Drying product line (use natural gas or diesel)

55

1set

55

13

Egg tray collection machine

1.5

1set

1.5

14

Egg tray compress & strapping machine

0

1set

0

15

Spot welding machine

0.3

1set

0.3

16

Pulp pump

5.5

2sets

11

17

Pulp pump

1

1sets

4

18

Water pump

3

1set

3

19

Automatic consistence control

3

1set

3

20

High press water pump

1.5

2sets

3

21

water ring vacuum pump

110

1set

110

22

Water pump

1.5

1set

1.5

23

Cooling tower

0.4

1set

0.4

24

Screw air compressor

55

1set

55

25

Compressed air dryer

3

1set

3

26

Compressed air pot

0

2sets

0

27

Air filter

0

3sets

0

Total

324.6kw

No.

Name

Type

Quantity

Remark

1

Maintain tools box

Include spanner, pliers, screwdriver, test pencil

Internal-hexagonal-wrench,

1set

2

Electric control reversing valve

Q25DA-L6

2pcs

3

Check throttle valve

QLA-15

2pcs

4

Membrane valve

Q22MD-L25

2pcs

5

Pneumatic angle valve

1"

2pcs

6

Triple air sources

1pcs

7

O-seal ring

366 183.52*5.33

2pcs

8

O-seal ring

341 88.27*5.33

1pcs

9

O-seal ring

P375 374.5*8.4

1pcs

10

Electric control reversing valve winding

Q25DA-L6

2pcs

11

Electric control reversing valve seal

Q25DA-L6

2sets

12

Membrane valve winding

Q22MD-L25

2pcs

13

Membrane valve diaphragm

Q22MD-L25

2pcs

14

Pressure reducing valve diaphragm

QTYG1″

2pcs

15

Pressure reducing valve pressure meter

QTYG1″

2pcs

16

Thermal resistance

WZPT-213 2M

2pcs

17

Proximity switch

PL18-D8N

2pcs

18

Magnetic switch

AL21R 5-240V 100Ma

2pcs

19

Midget relay

MY2NJ 220V

2pcs

20

Indicator lights (red 2, green 2)

B22 220V

4pcs

21

Button switch

LA38-11/206A

4pcs

22

Rotary knob switch

LA38-11X2/206A

2pcs

23

Scram switch

ZB2-BS54C

2pcs

24

Rubber tube for vacuum

φ80*63

3m

25

Nylon tube

φ8

10m

26

Nylon tube quick connector

φ8*1/2

5pcs

27

Bearing

UCP214

2pcs

28

Bearing

UCP215

1pcs

29

Bearing

NATR30

1pcs

30

Conveyor chain for dryer

6m

31

Conveyor platen for dryer

2400×350

5pcs

32

Temperature resistance sealing strip

10m

33

Drying line fast door clamp

F203

2pcs

34

Temperature resistance grease

300℃

1kg

35

Thermal resistance

WZPT-213 2M

2pcs

36

Transmit belt

B-1350Li

4pcs

37

Hexagon Screw / nut / pad

M8×25

20sets

38

Hexagon Screw / nut / pad

M10×30

20sets

39

Hexagon Screw / nut / pad

M12×45

20sets

40

Screw / nut/ pad

M16×45

10sets

41

Stainless steel screw / pad

M6×20

20sets

Balance media, spring pads

42

Stainless steel screw/ nut / pad

M8×20

20sets

With self-locking nuts, flat inserts, spring washers

43

Stainless steel mesh

2m²

44

Sealing rope for pulp pump

10mmX10mm

5m

45

Sealing rope for water pump

10mmX10mm

5m

46

Six corner pads for pulp pump

3pcs

47

Six corner pads for water pump

3pcs